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JHY Flexible Self-Balance Corrector (Slot Type)

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Summary

  JHY Flexible Corrector Bucket Wheel Cantilever Reversible Belt 

product description

1.1JHY flexible self-balance corrector

patent name National patent number
Belt conveyor trough type two-way self-balance corrector ZL201020191262.8
Belt conveyor return type two-way self-balance corrector ZL201020191297.1

[Application Overview]

HY柔性双向自平衡校正器的典型应用领域:高寒、高热、港口、潮湿、梅雨、露天、井下、 腐蚀、戈壁、沙漠、粉尘等各种恶劣工况条件下,JHY柔性双向自平衡校正器都能久经考验,全自动、全天侯的为您的皮带机安全文明运行保驾护航! Typical application fields of J HY flexible two-way self-balancing corrector: JHY flexible two-way self-balancing corrector under various severe working conditions such as high cold, high heat, harbor, humid, rain, open air, downhole, corrosion, Gobi, desert, dust, etc. Can be tried and tested, fully automatic, 24/7 to escort your belt conveyor for safe and civilized operation!

[Application area]

◎ Coal mines, electric power, mining, metallurgy, ports, chemicals, building materials, food, etc. all use belt conveyors;

◎ Two-way reversible belt conveyor for bucket wheel and cantilever;

◎ Gantry bucket wheel machine and tail car two-way reversible belt conveyor;

◎ Retractable head and tail tension section of bidirectional reversible belt conveyor in stockyard;

◎ Movable and fixed two-way belt conveyor;

◎ Weighing feeder with corrugated edge;

◎ Curve turning belt conveyor;

◎ Various unidirectional belt conveyors;

【Solve the problem】

柔性双向自平衡校正器可 全自动有效解决 由于以下原因导致的皮带跑偏: Jiuhuayang's flexible two-way self-balancing corrector can automatically and effectively solve the belt deviation caused by the following reasons:

◎ The curve turning belt conveyor, the inclination angle setting at the corner is not reasonable, and the lateral force is uneven, causing the belt to run off;

◎ Under various dynamic conditions such as tilting, tilting, rotating, no-load, load, loading, and unloading of bucket wheel cantilever, the lateral force changes abnormally, and the ordinary self-aligning idler cannot be automatically corrected in time, causing the belt to run off;

◎ Cantilever bucket wheel of bucket wheel engine easily collided with the material pile, the frame was severely deformed, causing the belt to run off;

◎ The bucket head cantilever of the bucket wheel clamps the material, causing uneven wear and causing the tape to deviate;

◎ The walking guide of the bucket wheel is not parallel to the centerline of the two-way belt conveyor of the trestle, resulting in lateral resistance, which causes the belt to deviate;

◎ Gantry bucket wheel (3-stage) bidirectional reversible belt deviation;

◎ Due to a large amount of rain mixed in the open-air belt, the friction between the belt and the rollers has dropped sharply and slipped, causing the belt to run off;

◎ Winter snow and ice mix in, the temperature drops, the belt hardens, the friction resistance decreases, and it is easy to slip, causing the belt to run away;

◎ The driving roller is improperly covered with rubber or the rubber is peeled off. The two ends of the roller are inconsistent in size, resulting in lateral component force, which causes the belt to run off.

◎ The conveyed material is sticky and wet, the cleaner cannot scrape the belt completely, and the roller clamps the material, which causes the belt to run off;

◎ There are more large pieces of material to be conveyed, and the granularity is greatly different. The impact force on the belt changes greatly, causing the belt to run off.

◎ The flow rate of the conveyed material is unstable, and it may start and stop frequently.

◎ Incorrect feeding at multiple points will cause lateral impact on the belt and affect each other, causing the belt to run off.

◎ The blanking point is not correct, and the effective material flow correction device is not installed, which causes the belt to deviate;

◎ Drive rollers, idlers, guide grooves, etc. are improperly installed, causing the belt to run off;

◎ The ground surface collapses, the foundation sinks, and the frame is skewed, which causes the belt to drift away;

◎ The weight and tensioning mechanism are eccentrically loaded, causing the belt to deflect;

◎ The belt joint is not correct, causing the belt to run off;

◎ ......

Various reasons above cause the belt to deviate, whether it is a bucket wheel cantilever bidirectional reversible belt, a gantry bucket wheel (3-stage) bidirectional reversible belt conveyor, a bucket wheel trailer bidirectional reversible belt, a stockyard bidirectional reversible belt, or other bidirectional running belts As well as various unidirectional belts or curved curve belt conveyors, as long as the Jiuhuayang flexible two-way belt self-balance corrector is properly installed, the belts can basically run normally in the center of the rack!

[Technical Features]

◎ The middle roller controls the belt running direction, and the rollers on both sides will not damage the edge of the belt;

◎ Special structure design, the central shaft will not stagnate, and no vibration will occur during work;

◎ Use the reaction force generated by the belt deviation tendency to make corrections to make it rebalance;

◎ Quick and immediate correction, synchronous response, and no power actuator required;

◎ Automatic balance, convenient installation, reliable performance and durable;

◎ Can be used for unidirectional or bidirectional or turning belts, with strong adaptability (humid heat, high cold, dust, corrosiveness, etc.).

[Structural principle]

◎ Special structure and action mechanism, the entire set of parts are precision machined by CNC (or special-purpose) machine tools;

◎ The outer layer of the roller is coated with super wear-resistant composite material.

◎ Equipped with automatic self-lubricating device, using stainless steel composite wear-resistant material, maintenance-free operation for life;

◎ Using multiple seals such as machinery, rubber, liquid, etc., to adapt to harsh working environments such as hot and humid, high and cold, dust, and corrosiveness;

◎ The use effect is not affected by harsh working conditions such as open air, wet and slippery in the rainy season, freezing and freezing, and severe dust pollution.

[Classification and selection]

◎ Heavy-duty two-way self-balance corrector (heavy-duty heavy-duty belt conveyor such as coal and ore)

◎ Standard two-way self-balance corrector (national standard DTII, DTI, DT75 belt conveyor)

◎ Lightweight two-way self-balance corrector (lightweight belt conveyor for tobacco, food, fertilizer, building materials, etc.)

[Installation quantity and location selection]

≥3倍带宽处安装JHY柔性自平衡校正器; Install the JHY flexible self-balance corrector at a position of ≥3 times the bandwidth in front of the belt's easy deviation position ;

30m安装1组(急弯、驱动、转向、张紧、落料等特殊关键点除外)。 Curve turning belt conveyors are installed on average every 30m (except for special key points such as sharp bends, drives, steering, tensioning, and blanking).

30m安装1组(驱动、转向、张紧、落料等特殊关键点除外)。 Two-way belt conveyors such as bucket wheels are installed on average every 30m (except for special key points such as driving, steering, tensioning, and blanking).

50m安装1组(驱动、转向、张紧、落料等特殊关键点除外)。 One-way short belt conveyors are installed on average every 50m (except for special key points such as driving, steering, tensioning, and blanking).

80m安装1组(驱动、转向、张紧、落料等特殊关键点除外)。 One-way long belt conveyors are installed on average every 80m (except for special key points such as driving, steering, tensioning, and blanking)

【Installation Precautions】

◎ JHY flexible corrector   范围内均可调节,适应现场环境; Can be adjusted within a certain range to adapt to the site environment;

◎ Use the original ordinary idler roller or ordinary deviation adjusting device installation hole, in the cross section of the belt conveyor, not exceed its range;

◎ The highest point of contact between the main roller of JHY flexible corrector and the belt should be 20-25mm higher than that of ordinary roller;

◎ The JHY flexible corrector is completely symmetrically installed on the left and right, based on the centerline of the belt conveyor frame;

◎ JHY flexible corrector main axis, front and back completely vertical belt running centerline direction;

◎ JHY one-way groove type self-balancing corrector, when the belt is running: first through the induction rollers on both sides, then the main roller;

◎ JHY trough-type self-balancing corrector, induction rollers on both sides, inclination angle is 60-70 degrees, and the contact length with the belt is 100mm.

◎ JHY double-return self-balancing corrector. Adjust the screw to control its swing range. Do not forcibly fix the lever.

◎ JHY flexible self-balance corrector, with mechanical automatic deviation adjustment function; after installation adjustment, non-professionals should not interfere with it at will.

 



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